Wednesday 10 October 2018

Hi Every one welcome to my engineering blog.I am glad to introduce that we are starting new video series  fully dedicated to FEA and CAE field . Manly we will cover some journal topics based on  Hypermesh and Ansys Workbench software with theoretical concept.Hopeing that you will support the chnanel.

Soon I will provide the youtube channel details.

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Monday 1 January 2018

Thin walled Pressure vessel Concept

Thin walled Pressure vessel:-

What is pressure Vessel?

Pressure vessel is defined as closed cylindrical or spherical container which is designed to hold or to store fluids at pressure substantially different from ambient pressure.


Classification of Pressure Vessel.


1.based on d/t ratio:-


1.Pressure vessel whose d/t ratio is greater than 20 units, such type of vessel is categorized to Thin walled pressure vessel (d/t 20).
Ex. Boiler shell, LPG cylinder pressure cooker, storage tank 
terminology in pressure vessel


2.  Pressure vessel whose d/t ratio is less than 20 units, such type is called as Thick walled pressure vessel (d/t 20).
Ex. Hydraulic cylinder, gun Barrel, Storage tank under high pressure


2. Based on Shape of shell



1.   Cylindrical pressure vessel
2.   Spherical pressure vessel

DO comment !!!!!!

1.Why Spherical vessel better then cylindrical pressure vessel?
2.Which vessel we should used for safety purpose?
3.Which vessel we should used, keeping manufacturing cost in  mind?



Bursting of  pressure vessel occurs circumferential. 




Condition-1

At particular pressure, when longitudinal stress in thin walled pressure vessel is greater than ultimate strength, circumferential bursting occurs in pressure vessel.

σL> sut

FF = FR
longitudinal stress
  

FF= D2 P)/4-------------------------------i

FR= σLxπ𝐷x𝑡--------------------------ii

D2 P)/4 = σLxπ𝐷x𝑡

σL= σ2= σlongitudinal = pd/4t = σ1/2


Bursting of  pressure vessel occurs longitudinally.

 


Condition-2


At particular pressure, when Hoops stress in thin walled pressure vessel is greater than ultimate strength, bursting occurs longitudinally in pressure vessel.

σh> sut
FF = 2xF
hoops  stress diagram


FF= PxLxD-------------------------------i
FR= 2xσhxLxt--------------------------ii
PxLxD= 2xσhxLxt 

σh = σ1 = σhoop = pd/2t

Thin pressure vessel can be considered bi axial state of stress (due to longitudinal stress).


Bi axial state of stress diagram


σ1 = σhoop = pd/2t

σ2 = σlongitudinal = pd/4t = σ1/2


In plane τmax


=(σ12)/2 = pd/8t


Absolute τmax

=σ1/2 = pd/4t


Strain stress



Major principal strain 


ε1hoop= δD/D----------i

ε1= 1/E [σ1-μσ2]-----ii

σ2 = pd/4t = σ1/2

Equating i & ii

εh=δD/D=σ1/2E x[2-μ]


εh =pd/4tEx[2-μ]

 

Minor principal strain

  ε2=ε longitudinal= δL/L----------i


ε2= 1/E [σ2-μσ1]-------------ii

σ2 = pd/4t = σ1/2

Equating i & ii

 εL=δL/L=σ1/2E x[1-]


εL = pd/4tEx[1-2μ]


Volumetric strain



δV/V=pd/4tEx[5-4μ]

Thickness of the shell



Safe condition of design (σ max⁡)ind ≤(σt )per



σ hoop⁡ ≤(σt )per 

σ hoopcylindrical=pd/2t  ≤ (σt )per

σ hoop⁡ spherical=pd/4t  ≤ (σt )per 

Thin C.P.V

According to failure theory (MPST,MSST)

PD/2t= ≤(σt )per

t PD/2(σt)per+corrosion Added


Thin S.P.V


According to failure theory (MPST,MSST,MDET)

PD/4t= ≤(σt )per

t ≥PD/4(σt)per+corrosion Added

Refer Static Structure Analysis for thin Pressure Vessel in Ansys for better understanding .

Static Structure analysis of Pressure vessel in Ansys